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Increasing computational power and the availability of 3D printers provide new tools for the combination of modeling and experimentation. Several simulation tools can be run independently and in parallel, e.g., long running computational fluid dynamics simulations can be accompanied by experiments with 3D printers. Furthermore, results from analytical and data-driven models can be incorporated. However, there are fundamental differences between these modeling approaches: some models, e.g., analytical models, use domain knowledge, whereas data-driven models do not require any information about the underlying processes.
At the same time, data-driven models require input and output data, but analytical models do not. Combining results from models with different input-output structures might improve and accelerate the optimization process. The optimization via multimodel simulation (OMMS) approach, which is able to combine results from these different models, is introduced in this paper.
Using cyclonic dust separators as a real-world simulation problem, the feasibility of this approach is demonstrated and a proof-of-concept is presented. Cyclones are popular devices used to filter dust from the emitted flue gases. They are applied as pre-filters in many industrial processes including energy production and grain processing facilities. Pros and cons of this multimodel optimization approach are discussed and experiences from experiments are presented.
Cyclone separators are popular devices used to filter dust from the emitted flue gases. They are applied as pre-filters in many industrial processes including energy production and grain processing facilities.
Increasing computational power and the availability of 3D printers provide new tools for the combination of modeling and experimentation, which necessary for constructing efficient cyclones. Several simulation tools can be run in parallel, e.g., long running CFD simulations can be accompanied by experiments with 3D printers. Furthermore, results from analytical and data-driven models can be incorporated. There are fundamental differences between these modeling approaches: some models, e.g., analytical models, use domain knowledge, whereas data-driven models do not require any information about the underlying processes.
At the same time, data-driven models require input and output data, whereas analytical models do not. Combining results from models with different input-output structure is of great interest. This combination inspired the development of a new methodology. An optimization via multimodel simulation approach, which combines results from different models, is introduced.
Using cyclonic dust separators (cyclones) as a real-world simulation problem, the feasibility of this approach is demonstrated. Pros and cons of this approach are discussed and experiences from the experiments are presented.
Furthermore, technical problems, which are related to 3D-printing approaches, are discussed.
An essential task for operation and planning of biogas plants is the optimization of substrate feed mixtures. Optimizing the monetary gain requires the determination of the exact amounts of maize, manure, grass silage, and other substrates. Accurate simulation models are mandatory for this optimization, because the underlying chemical processes are very slow. The simulation models themselves may be time-consuming to evaluate, hence we show how to use surrogate-model-based approaches to optimize biogas plants efficiently. In detail, a Kriging surrogate is employed. To improve model quality of this surrogate, we integrate cheaply available data into the optimization process. Doing so, Multi-fidelity modeling methods like Co-Kriging are employed. Furthermore, a two-layered modeling approach is employed to avoid deterioration of model quality due to discontinuities in the search space. At the same time, the cheaply available data is shown to be very useful for initialization of the employed optimization algorithms. Overall, we show how biogas plants can be efficiently modeled using data-driven methods, avoiding discontinuities as well as including cheaply available data. The application of the derived surrogate models to an optimization process is shown to be very difficult, yet successful for a lower problem dimension.