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To maximize the throughput of a hot rolling mill,
the number of passes has to be reduced. This can be achieved by maximizing the thickness reduction in each pass. For this purpose, exact predictions of roll force and torque are required. Hence, the predictive models that describe the physical behavior of the product have to be accurate and cover a wide range of different materials.
Due to market requirements a lot of new materials are tested and rolled. If these materials are chosen to be rolled more often, a suitable flow curve has to be established. It is not reasonable to determine those flow curves in laboratory, because of costs and time. A strong demand for quick parameter determination and the optimization of flow curve parameter with minimum costs is the logical consequence. Therefore parameter estimation and the optimization with real data, which were collected during previous runs, is a promising idea. Producers benefit from this data-driven approach and receive a huge gain in flexibility when rolling new
materials, optimizing current production, and increasing quality. This concept would also allow to optimize flow curve parameters, which have already been treated by standard methods. In this article, a new data-driven approach for predicting the physical behavior of the product and setting important parameters is presented.
We demonstrate how the prediction quality of the roll force and roll torque can be optimized sustainably. This offers the opportunity to continuously increase the workload in each pass to the theoretical maximum while product quality and process stability can also be improved.
Cyclone separators are popular devices used to filter dust from the emitted flue gases. They are applied as pre-filters in many industrial processes including energy production and grain processing facilities.
Increasing computational power and the availability of 3D printers provide new tools for the combination of modeling and experimentation, which necessary for constructing efficient cyclones. Several simulation tools can be run in parallel, e.g., long running CFD simulations can be accompanied by experiments with 3D printers. Furthermore, results from analytical and data-driven models can be incorporated. There are fundamental differences between these modeling approaches: some models, e.g., analytical models, use domain knowledge, whereas data-driven models do not require any information about the underlying processes.
At the same time, data-driven models require input and output data, whereas analytical models do not. Combining results from models with different input-output structure is of great interest. This combination inspired the development of a new methodology. An optimization via multimodel simulation approach, which combines results from different models, is introduced.
Using cyclonic dust separators (cyclones) as a real-world simulation problem, the feasibility of this approach is demonstrated. Pros and cons of this approach are discussed and experiences from the experiments are presented.
Furthermore, technical problems, which are related to 3D-printing approaches, are discussed.
We propose to apply typed Genetic Programming (GP) to the problem of finding surrogate-model ensembles for global optimization on compute-intensive target functions. In a model ensemble, base-models such as linear models, random forest models, or Kriging models, as well as pre- and post-processing methods, are combined. In theory, an optimal ensemble will join the strengths of its comprising base-models while avoiding their weaknesses, offering higher prediction accuracy and robustness. This study defines a grammar of model ensemble expressions and searches the set for optimal ensembles via GP. We performed an extensive experimental study based on 10 different objective functions and 2 sets of base-models. We arrive at promising results, as on unseen test data, our ensembles perform not significantly worse than the best base-model.
Dieser Schlussbericht beschreibt die im Projekt „CI-basierte mehrkriterielle Optimierungsverfahren für Anwendungen in der Industrie“ (CIMO) im Zeitraum von November 2011 bis einschließlich Oktober 2014 erzielten Ergebnisse. Für aufwändige Optimierungsprobleme aus der Industrie wurden geeignete Lösungsverfahren entwickelt. Der Schwerpunkt lag hierbei auf Methoden aus den Bereichen Computational Intelligence (CI) und Surrogatmodellierung. Diese bieten die Möglichkeit, wichtige Herausforderung von aufwändigen, komplexen Optimierungsproblemen zu lösen. Die entwickelten Methoden können verschiedene konfliktäre Zielgrößen berücksichtigen, verschiedene Hierarchieebenen des Problems in die Optimierung integrieren, Nebenbedingungen beachten, vektorielle aber auch strukturierte Daten verarbeiten (kombinatorische Optimierung) sowie die Notwendigkeit teurer/zeitaufwändiger Zielfunktionsberechnungen reduzieren. Die entwickelten Methoden wurden schwerpunktmäßig auf einer Problemstellung aus der Kraftwerkstechnik angewendet, nämlich der Optimierung der Geometrie eines Fliehkraftabscheiders (auch: Zyklon), der Staubanteile aus Abgasen filtert. Das Optimierungsproblem, das diese FIiehkraftabscheider aufwerfen, führt zu konfliktären Zielsetzungen (z.B. Druckverlust, Abscheidegrad). Zyklone können unter anderem über aufwändige Computational Fluid Dynamics (CFD) Simulationen berechnet werden, es stehen aber auch einfache analytische Gleichungen als Schätzung zu Verfügung. Die Verknüpfung von beidem zeigt hier beispielhaft wie Hierarchieebenen eines Optimierungsproblems mit den Methoden des Projektes verbunden werden können. Neben dieser Schwerpunktanwendung konnte auch gezeigt werden, dass die Methoden in vielen weiteren Bereichen Erfolgreich zur Anwendung kommen können: Biogaserzeugung, Wasserwirtschaft, Stahlindustrie. Die besondere Herausforderung der behandelten Probleme und Methoden bietet viele wichtige Forschungsmöglichkeiten für zukünftige Projekte, die derzeit durch die Projektpartner vorbereitet werden.
An essential task for operation and planning of biogas plants is the optimization of substrate feed mixtures. Optimizing the monetary gain requires the determination of the exact amounts of maize, manure, grass silage, and other substrates. Accurate simulation models are mandatory for this optimization, because the underlying chemical processes are very slow. The simulation models themselves may be time-consuming to evaluate, hence we show how to use surrogate-model-based approaches to optimize biogas plants efficiently. In detail, a Kriging surrogate is employed. To improve model quality of this surrogate, we integrate cheaply available data into the optimization process. Doing so, Multi-fidelity modeling methods like Co-Kriging are employed. Furthermore, a two-layered modeling approach is employed to avoid deterioration of model quality due to discontinuities in the search space. At the same time, the cheaply available data is shown to be very useful for initialization of the employed optimization algorithms. Overall, we show how biogas plants can be efficiently modeled using data-driven methods, avoiding discontinuities as well as including cheaply available data. The application of the derived surrogate models to an optimization process is shown to be very difficult, yet successful for a lower problem dimension.
Multi-criteria optimization has gained increasing attention during the last decades. This article exemplifies multi-criteria features, which are implemented in the statistical software package SPOT. It describes related software packages such as mco and emoa and gives a comprehensive introduction to simple multi criteria optimization tasks. Several hands-on examples are used for illustration. The article is well-suited as a starting point for performing multi-criteria optimization tasks with SPOT.
This paper introduces UniFIeD, a new data preprocessing method for time series. UniFIeD can cope with large intervals of missing data. A scalable test function generator, which allows the simulation of time series with different gap sizes, is presented additionally. An experimental study demonstrates that (i) UniFIeD shows a significant better performance than simple imputation methods and (ii) UniFIeD is able to handle situations, where advanced imputation methods fail. The results are independent from the underlying error measurements.
Cyclone Dust Separators are devices often used to filter solid particles from flue gas. Such cyclones are supposed to filter as much solid particles from the carrying gas as possible. At the same time, they should only introduce a minimal pressure loss to the system. Hence, collection efficiency has to be maximized and pressure loss minimized. Both the collection efficiency and pressure loss are heavily influenced by the cyclones geometry. In this paper, we optimize seven geometrical parameters of an analytical cyclone model. Furthermore, noise variables are introduced to the model, representing the non-deterministic structure of the real-world problem. This is used to investigate robustness and sensitivity of solutions. Both the deterministic as well as the stochastic model are optimized with an SMS-EMOA. The SMS-EMOA is compared to a single objective optimization algorithm. For the harder, stochastic optimization problem, a surrogate-model-supported SMS-EMOA is compared against the model-free SMS-EMOA. The model supported approach yields better solutions with the same run-time budget.
There is a strong need for sound statistical analysis of simulation and optimization algorithms. Based on this analysis, improved parameter settings can be determined. This will be referred to as tuning. Model-based investigations are common approaches in simulation and optimization. The sequential parameter optimization toolbox (SPOT), which is implemented as a package for the statistical programming language R, provides sophisticated means for tuning and understanding simulation and optimization algorithms. The toolbox includes methods for tuning based on classical regression and analysis of variance techniques; tree-based models such as classification and regressions trees (CART) and random forest; Gaussian process models (Kriging), and combinations of different meta-modeling approaches. This article exemplifies how an existing optimization algorithm, namely simulated annealing, can be tuned using the SPOT framework.
Formerly, multi-criteria optimization algorithms were often tested using tens of thousands function evaluations. In many real-world settings function evaluations are very costly or the available budget is very limited. Several methods were developed to solve these cost-extensive multi-criteria optimization problems by reducing the number of function evaluations by means of surrogate optimization. In this study, we apply different multi-criteria surrogate optimization methods to improve (tune) an event-detection software for water-quality monitoring. For tuning two important parameters of this software, four state-of-the-art methods are compared: S-Metric-Selection Efficient Global Optimization (SMS-EGO), S-Metric-Expected Improvement for Efficient Global Optimization SExI-EGO, Euclidean Distance based Expected Improvement Euclid-EI (here referred to as MEI-SPOT due to its implementation in the Sequential Parameter Optimization Toolbox SPOT) and a multi-criteria approach based on SPO (MSPOT). Analyzing the performance of the different methods provides insight into the working-mechanisms of cutting-edge multi-criteria solvers. As one of the approaches, namely MSPOT, does not consider the prediction variance of the surrogate model, it is of interest whether this can lead to premature convergence on the practical tuning problem. Furthermore, all four approaches will be compared to a simple SMS-EMOA to validate that the use of surrogate models is justified on this problem.